I traced the enlarged outline around my template on the top plate (fabric), cut it out, then I used that to create an exact copy for my bottom plate (mesh). I could have even ironed the folded fabric flat to make it behave better. For the zipper plaque boxing, I measured the width of the zipper I selected (in my case 1.5"), then added 1/4" on each side, then added the width of the zipper. If cost is a factor, consider combining the concept of not covering your boat with the advantages of a fitted cover. Sunbrella 5446‑0000 Canvas Forest Green 54" Upholstery Fabric (Item # 5446-0000), Thread V‑69 Forest Green Polyester UV 4oz (1,350Yds) (Item # 106021), Cushion Underlining Black 54" Fabric (Item # 772100), YKK® Finished Zipper #10 Black Single Pull (Vislon) (Item # 104830), 5/32" Polyurethane Marine Grade Piping/Welting Cord. Now using sharp scissors, I cut along the folded edge, right down the center of the zipper plaque boxing strip. I sewed all the way to the end of the zipper, then did some reversing, then continued sewing to the end of the plaque and did some more reversing. However, only one direction would probably fit easily through my sewing machine. Then I cut out my zipper plaque boxing at 4" x 61.25". Next I installed the zipper sliderby pulling a couple of inches of the teeth apart and inserted them into the grooves on each side. I made sure I didn't add this to both sides as it really twists the cushion once you put the cover on (don't ask me how I know this). Using the paintbrush, thoroughly fill the holes and cover the joints with the epoxy and allow it to dry for three hours. They are custom crafted for your specific boat, giving it a sleek look while protecting your boat’s interior. With some PVC pipe from the hardware store, some Velcro and some #3 canvas, any open boat can have a pleasant canopy under which the boater may enjoy the view, the breeze and shade from the noonday sun. Use the chalkboard compass to trace a two and a half inch margin (to the outside) paralleling the existing trace of the gunwale. boat … The cushions in your boat’s cockpit see a lot of wear and tear. This cover snaps on the top of the windshield and follows back to the transom. The other three sides were 16.6", 17" and 55.5" long (my cushions weren't simple rectangles). My foam came in 24" square pieces, so I used the spray adhesive on the edges to make up one large foam blank large enough for one cushion (sorry no pics, my hands were covered in adhesive). Now for the payoff! Foam of your choice (DryFast, closed-cell or polyurethane) x enough for your cushion(s). One of the biggest negatives of these covers is the lack of headroom when in use. Measure for a centerline at the forward and aft ends of the cockpit and draw a pencil line all the way down the center of the cockpit … I laid my template out on the foam blank and added the 0.6" to one side and the top of the template (so I didn't double up). Thanks, Al Before proceeding, I hand stitched over the ends of the zipper teeth on both ends to lock the slider in. For the cushions on our Islander 37 sailboat, we chose Sunbrella ® Marine Grade Fabric in Jockey Red to match the rest of the canvas on the boat. I put my sewing machine on 2.5/5 stitch length. Then using a Sharpie marker, I traced out the profile of my cushion. Boats, especially the ones with an open deck or cockpit, are really great during sunny outings, but can be a real problem during an unaltered downpour. I didn't want to make two "starboard" cushions. A good quality fitted boat cover is essential to protect against any water, dirt and leaves, whilst avoiding the damaging effects from the Sun’s ultraviolet rays. Bows Support Poles Support Pole Base Pad Support System Boat Vent II Quick-On Tie-Down Kit Clinching Ring Pliers "One-Way" Snaps Snap Fasteners Snap Fastener Installation Tool E-Z Grommet Set Outboard Motor Covers Trolling Motor Prop Covers. Designed to be taken on and off quickly and efficiently, cockpit covers are also very user friendly and cater to even the most casual of boat users. what is better - isinglass or makrolon on a duffy electric boat. Use the heavy-duty scissors and cut along the outer, chalkboard compass trace (the second trace totaling four and a half inches from the original gunwale trace.). Their boat/box cushion video was the inspiration for my project and this Instructable. The steps to get your cover are fairly simple and just requires a little forethought and some organization skills. A boat's outer hull is designed to handle water, but the inside, can only take on a limited amount. A good quality fitted boat cover is essential to protect against any water, dirt and leaves, whilst avoiding the damaging effects from the Sun’s ultraviolet rays. Materials. As I sewed the boxing to the top plate, I made sure a wrinkle from the top plate didn't accidentally get sucked into my stitches, requiring me to rip out a bunch of stitches. I now had a very nice looking, if a little hollow-looking, cushion. bay. Our new How to Make a Power Boat Cover video is full of helpful tips, techniques, and step-by-step instructions for making a perfectly snug cover. Two comments: 1) Water in a kayak will affect the buoyancy of the boat, but air trapped in waterproof stuff sacks will help boat retain flotation and the more gear the less room for water to fill; 2) water sloshing around in a kayak affects the center of gravity of the boat by always moving as the weight of the water moves about the cockpit/interior of the boat. boat … Remove the butcher paper and what you are left with is the shape of your cover. I sweetened up the lines later with a straight edge as needed. In this case, it was 54" (60" is also common). Start Your Own Business While Working a 9-5 Job - Really? A good cockpit cover snaps down tight to the sides of your boat. The original shape of the cockpit and the other is the margin of three and a half inches. Making a Clew Strap for Laser Video. They are found on boats with full windshields. I needed to make my plates 1/4" larger in all directions than my template. I made sure I didn't accidentally stitch some areas that I didn't mean to, etc. I kept checking my folds to make sure I had not accidentally stitched across areas I didn't want. There are many benefits to making your own custom power boat cover. Insert the rope through the pocket until it comes out at the other end. I kept in mind I wanted the zipper pull toward the outside of the finished panel. My cording foot was 3/8" wide, so that helped as an edge guide. Did you make this project? I plugged that into Sailrite's fabric calculator as shown above, where I selected Cushions -> Box Cushions. Word count: 707. I went with the mesh option. Boat Covers Protecting your boat and crew against the harsh weather is important to prevent your pride and joy from being damaged and keeping everyone onboard protected and safe. A boat manufacturer will often offer a bow cover as part of an original equipment or factory canvas program for its open bow boat models. Andy Robert Limma has published 9 post. Then, I folded my strip in half, length-wise. Afterwards, I removed all those pesky cut thread ends to see my nice zipper placket (then I cleaned up with a DustBuster). I’m not sure how old the Standard Horizon RAM mic was on our boat, but the display was almost totally blacked out. Then I cut the original end of the piping so the cord was 2" short of the fabric. A thick piece of webbing is sewn along the centre line on both sides of the cover. I could also iron this flat to help it behave. WAKEBOARD AND SKI TOWER BOAT COVERS BY NATIONAL BOAT COVERS. I had to unzip the zipper to do this. They are frequently sat on and exposed to wind, rain, and sea spray. Making A Boat Fender Cover Video. Oriented the sub-assembly so that I could run it through the sewing machine easily. If everything checks out, go ahead and stitch the seams between the panels, pressing them flat on the inside and overcasting the raw edges if you’re using canvas. My piping was 5/32", so 5/32" x 3.14 = 1/2" + 5/8 x 2 = 1-3/4". Step 8 - Pass the Ropes or Drawstring Beneath and Knot. One of the biggest negatives of these covers is the lack of headroom when in use. I installed the cording foot on my sewing machine according to the directions. I could cut the zipper to the appropriate length and feed the teeth back into the slider as needed to re-zip the zipper. The fabric marker will delineate it onto the canvas, while the crayon will be used on the butcher paper when making the template. Some masking tape, heavy duty scissors and sewing machine will also be required. . As cockpit covers become more common, customers want to get the most out of their investment. I folded my zipper plaque boxing in half down its length. With the seam ripper, I cut all those tack stitches along the good/front side of the zipper (between the cross stitching) to liberate the zipper and the cover flaps. The neat thing about these covers is that they are made for towing. Plus, my boat has an ocean cockpit (15 x 22) and it’s hard to find covers/skirts that fit. Covers from big box stores can be a close fit to your boat but they rarely fit just right. Kayak Cockpit Dust Cover,Waterproof Anti UV Canoe Protector for Fish Boat/Hobie Pro Angler/Rowing Shell and Paddle Board Camo,Durable 420D Oxford Canoe Surfboard Cockpit Drape Seal Cover CYFC1153 4.0 out of 5 stars 8 Do not make the cover too tight as it will not cover the boat well and will end up slipping from one side. Cockpit covers are designed specifically to cover the most commonly used area, the cockpit. There are many benefits to making your own custom power boat cover. NOTE: The above is the technically correct way to do this. I took my zipper width measurement (1.5") and divided it by 2 to get 0.75". Aug 30, 2016 - Boat stabilizers are floats attached to the sides of a boat or canoe that add buoyancy and aid in preventing the craft from capsizing. This allowed me to cut and stitch the corners perfectly, in situ, while I was stitching the boxing to the top plate. I'm entering this Instructable into the "Sew Cool" contest, so please vote for me above!EDIT: Our boat was hit by two hurricanes in two weeks, Irma & Maria, in Puerto Rico. Two of my cushions ended up roughly 64" x 18" and the third was 60" x 18". in newport beach, ca. The drawings can save you a lot of time and worry about getting a good fit for your cushions and you’ll get eight more canvaswork projects as well, all for only $20 USD. Remember that your boat cover material is the only thing between your boat and the weather! Lay the marine canvas on a clean floor and remove the uneven creases resulting in a fairly flat lay of the cover template. To offer further protection, the underside is reinforced at each critical … Since I went with a mesh bottom plate, I decided to see if I could get away with using poly foam. A friend of mine covered just his main hatch last winter. How-To Video . Sewing Your Own Boat Cockpit Cushions: When we bought our sailboat, it had yellow on white (or white on yellow, depending on how you look at it) striped cockpit cushions. Thanks, Al Bright sunlight will damage the LCD display on the mic, making it impossible to read even the channel, let alone other info. Then, I just followed along the edge and around corners as needed. I folded the fabric over to form a "taco", then laid the next piece into the "taco" with the cord ends butted up against each other. Since we were going to doing other canvas projects on the boat, we decided to tie them all in together with a matching color scheme. I actually made all of my boxing strips 4" too long. The fabrics we offer in our store. If not, then I still wanted to start in the back, but probably off-center so the splices would still be on the back of the cushion. The only three things that you really need to spend any money on when first starting your own online business is... you may be surprised when you find out and don't make this killer mistake! Plus, my boat has an ocean cockpit (15 x 22) and it’s hard to find covers/skirts that fit. The snap on covers fasten into place for a tight fit to keep debris and other weather elements out of your boat. For a couple of hundred dollars, I was able to get all the materials I needed to make a thousand dollars' worth of cushions. We're going to have to wait for Puerto Rico to recover from the hurricanes enough so I can fly down with the cushions and a bunch of other stuff we need to get our boat set back to rights. If you do not protect your boat from these harsh elements, then the lovely friend called corrosion will show up and immediately devalue this prized possession. in newport beach, ca. When I got ready to add the zipper to the plaque, if I had done my calculations correctly, the zipper should be almost exactly the saw width as the two flaps. Cockpit cushions have to be more durable than your typical box cushions, so the performance qualities of each of the materials you select for your cushion should be carefully considered. Next, I needed to make the sides of the cushion (aka the boxing). They are a simple and lightweight means of covering your boat while trailering and mooring on … Now for the BIG PAYOFF!!! Make two half templates cut to fit around the steering pedestal, or two full-length half templates for a tiller equipped boat with no obstructions on the cockpit sole (see Figure 1). At the local outfitter, I discovered that they wanted $40 for a cover that probably wouldn’t fit my boat very well anyway, so I left and drove to a fabric store determined to make my own. Each snap-on cover we make is custom-made to fit the exact make and model of the boat it protects. To splice the piping, I cut the end of the next piece flat (so the fabric and piping cord were even). Remove the cover and install a Lift-the-dot stud in place. I kept this orientation consistent. Work our way around the entire boat cockpit cover and place a clinch plate and socket every twelve inches. Begin by laying out the butcher paper across the cockpit and tape it in place with the masking tape. On the transom we are using bungie snaps that hook to a special fastener. At the local outfitter, I discovered that they wanted $40 for a cover that probably wouldn’t fit my boat very well anyway, so I left and drove to a fabric store determined to make my own. Stretch the opposite end of the cockpit boat cover and install another stud through the hole and leave the canvas in place. Boat Covers Protecting your boat and crew against the harsh weather is important to prevent your pride and joy from being damaged and keeping everyone onboard protected and safe. If you want to make your own cushions, you can get dimensioned drawings of all of the cushions shown in this project plus the cockpit cushions in my ebook Do-It-Yourself Small Sailboat Canvaswork. Fabric held in place with shock cord. We're in the home stretch with the sewing part. Make this space at least 3 inches wide to allow the rope or drawstring to be inserted easier. Step 1: Measure the Boat and Determine the Dimensions Start off by measuring the boat. Bow Cover Fit. I've heard that if you spray the foam with silicone, it will slide in easier but I didn't bother with that. I repeated this for the other end of the zipper plaque. Here are the steps. As I started to stitch over the zipper facing, I needed to lift the foot and slide the zipper facing underneath, then lower the foot. If I had an edge/seam guide for my sewing machine, now would have been a good time to install it and set it to the 0.75", but the one I bought didn't end up working. First were the dimensions of our cushion, but also how thick of foam I'd be using. Locate one corner of the cockpit in the rear and line up your boat's cockpit cover to match the shape you drew. It’s for the boat owner that doesn’t plan on spending much time on their boat during bad weather. If you have a cockpit microphone for your VHF, be careful! So it’s no surprise that after years of use or when you purchase a pre-owned boat, you almost always need to replace the cockpit … Next I made two strips to reinforce the ends of the plaque where there's no zipper. No biggie. Share it with us! Step 5: Cover the Boat If you have to sew the other direction around the top plate, it's a simple matter of turning the assembly over. Technically, the instructions say to stitch all the boxing together to form the perimeter of the cushion. You need a heavy fabric marker as well as erasable charcoal crayons. On the transom we are using bungie snaps that hook to a special fastener. Constructing a … When we bought our sailboat, it had yellow on white (or white on yellow, depending on how you look at it) striped cockpit cushions. I made sure to do some reversing/reinforcing when my stitch meets the zipper facing. He has written good no of articles for Valleycustomcovers.com covering various topics like boat covers, boat cover manufacturers, custom covers, and Custom boat covers, A DIY Guide to Making Your Own Boat Cockpit Cover, Incorporate These Tips To Start Your Own Business, Starting Your Own Online Business? I laid the "cut" edge of my piping parallel with the "cut" edge of my top plate, then I stitched them together, "cut" edges out. For ski / wake tower boat covers ranging in size from 18 to 27 feet long, National Boat Covers always offers a variety of high-quality covers in a range of price points. To determine the width of fabric I needed for my piping, I multiplied the diameter of the piping I bought, times Pi, then added a generous seam allowance. Tim Marsden demonstrates how he fashioned a smart pair of cockpit locker lids for his bargain boat using glassfibre and iroko hardwood TAGS: Best of PBO In the workshop Having avidly followed the restoration of the PBO Project Boat Hantu Biru over the past few years, like many readers I was inspired to have a go myself. If so, I’d love to hear about how. And do the same to another, one inch from the second trace. choice between isinglass 40 gauge or makrolon for an enclosure on a duffy electric boat for use on newport beach, ca. I sewed across the folded "taco" and continued down the edge of the top plate. If you do not protect your boat from these harsh elements, then the lovely friend called corrosion will show up and immediately devalue this prized possession. There are now two chalk lines left on the canvas. The most common fabrics are Marine grade canvas and PVC. If needed, I could have also traced circular objects around the house that had the right radius. Regardless of what kind of foam you go with, you'll still have to do the following steps based on the dimensions that the foam comes in. So it’s no surprise that after years of use or when you purchase a pre-owned boat, you almost always need to replace the cockpit … I cut off both ends of my zipper facing because they had large stops on them that would interfere with the sewing and also complicate which way the zipper body should be sewn in place. A common boat cover is the cockpit cover or an aft curtain. Then I cut out the template, staying well outside the lines. choice between isinglass 40 gauge or makrolon for an enclosure on a duffy electric boat for use on newport beach, ca. Now let's talk about how wide to make the strips. They are frequently sat on and exposed to wind, rain, and sea spray. If it doesn't work out, I can always just replace it with the good stuff and I'm not out much money and very little effort. While the Mrs. loved the bright colors and cheerfulness it added to the cockpit area, the guy who had to constantly … As with so many other things that I've had to learn to do, I searched on YouTube for a tutorial. I started with matching up my corner of choice and went to town. Prepare yourself to handle any obstacle and know that you're investing in yourself, in your future. Look for boat covers that are made from durable polyester like our Ripstop, Sportsman 1200, Sportsman 600, Sportsman 300 or Sportsman 150 boat covers. I went with 2" thick. I have a 1990 Regal 233 Xl Ambassador Cabin Cruiser. How-To Video . Lay each cut panel over the boat, overlapping the edges with a 5/8-inch seam allowance to test that the cover will fit as it’s supposed to. https://www.sailrite.com/How-to-Make-Cockpit-Cushions-Box-Cushions-Video I oriented my cuts according to the diagram from the fabric calculator. Make sure you have enough excess rope or drawstring to pass the ends beneath the boat. That way, when I used a 3/8" seam allowance, my cover would fit nice and snug over the foam. There are a few different types of foam: DryFast, closed-cell and polyurethane. There are loops front and rear which are used to tension the cover along the boom, with the strain taken by the webbing rather than the cover material. I started out by watching the Sailrite video a couple of times to familiarize myself with the process. I store it outside and cover it completely with a good water proof boat cover. They are a simple and lightweight means of covering your boat while trailering and mooring on … Our boat cover kits come with everything you need to make a custom fit cockpit cover and bow cover for your 16'-19' runabout/bow rider boat… In order to successfully start you own business while working a 9-5 job you must first, if you haven't already, change the way you think. Since my cushions weren't flippable, I only used piping on the top plate. Use the lift-the-dot cutting punch to install the plate in the center of the hem. Pad the top corners of the frame and cover the electrical boxes with pieces of scrap carpeting, wrapped around and stapled together with a staple gun and heavy-duty staples. So, lay the fabric good side down over the cockpit (so markings stay inside). I would most likely need to splice in a filler strip, so I will cover that later. Please note that from here on out, the zipper plaque boxing will be treated the same as the other strips and should be about the same width after the previous step is complete, so will be referred to as just "boxing". Step 3: Sewing the Cover. Make two half templates cut to fit around the steering pedestal, or two full-length half templates for a tiller equipped boat with no obstructions on the cockpit sole (see Figure 1). Have a professional make a cover for only the portions of the boat which require protection. This was the easiest part of the process. How to Make Cockpit Cushions. If my strip of piping was longer than the perimeter of my cushion template, then I would've started in the center of the back of the cushion. what is better - isinglass or makrolon on a duffy electric boat. Some cushion designs have piping around the top plate and bottom plate (usually cushions you can flip). My second cushion turned out MUCH better. I was faced with a dilemma here. Chris-P, I made several covers for my speedboat using a fabric similar to Sunbrella, as well as all the vinyl cushions for my bowrider using marine vinyl. All in all, the process of purchasing a new hood/cover for your boat, should be a smooth and stress free experience provided by trusted professionals. This guide will help you make your own. Place the boat's cockpit cover back on and place the hole onto the newly installed stud. I then "cut" (using my hot knife) really long strips at that width. My strips were the same width as the zipper (1.5"). If you can, make sure the end of your bottom plate/boxing seam ends up on a back corner, just in case. You will need butcher paper to use as a template for your cover, get a good supply of this, especially if this is your first stab at making your own cover. Best of luck with your boat cushion project! Lay out the boat's cockpit cover over the cockpit and use the marker to mark the gunwale through the hole of the socket. This caused a bit more fiddling with awkward parts while I was cutting and stitching the corners because the top plate was already attached and in the way, but my corners landed exactly where I wanted them to. As the boating season warms up and spring becomes high summer, you may find that bit of shade from your convertible bimini top over your cockpit is just too small and, as cooler nights take hold in late summer, you may want more roof than a bimini offers. Then locate the corner and install one of the clinch plate and socket. This was a bit tricky and probably the most stress my stitches will ever encounter. The mesh material also does not have a good side. Then from that original corner, I stitched the opposite direction, but I flipped the fabric so the boxing was on the bottom and the top plate was on top. All boat covers should be waterproof, yet breathable or vented to prevent mold from growing underneath the cover. While the Mrs. loved the bright colors and cheerfulness it added to the cockpit area, the guy who had to constantly clean them (me) due to the high traffic area was less enthusiastic. That's how long of a strip I needed to make the zipper plaque. We decided that Forest Green would be a classic looking color that would stand up to the traffic and not look dingy after only a few days of use. To reduce/eliminate the problems with the corners lining up several feet worth of stitching later, I tried stitching the boxing strips together only when I had stitched the previous boxing section to the top plate. Note, there was no piping to act as an edge guide for the sewing machine foot, so I had to keep my 3/8" seam allowance under control manually. How to Make Cockpit Cushions. This also meant that the center of the teeth should be down the center where my tack stitch was. You then have to decide the best measurements to apply for the boat cover. If so, I’d love to hear about how. I opened the flaps so I could just cut and fold them back flat onto the long sides. The UV resistant fabric is subject to fraying if you just cut it with scissors, so I needed to use a hot knife or soldering tip to cut/melt the fabric. I now had matching top and bottom plates. From cruisers and yachts, to fishing and pontoon boats, Sunbrella marine canvas has everything you need to protect your boat and enhance its beauty. They are custom crafted for your specific boat, giving it a sleek look while protecting your boat’s interior. Ornaments, That Smell Like Christmas and Will Warm Your Heart! I was really tired of sewing at this point, which was good, since I was done. Fountain Cockpit Cover Step-ByStep Guide To Building A Professional Cockpit Cover This is a 42’ Fountain that we are going to build a cockpit cover for. I already had a Brother CS-6000i that I had purchased previously to make the sail for my son's boat, so that was already taken care of. I reversed back over it to make it nice and strong. After the the third and final coat, allow the boat to sit untouched for five to six days. I tried to keep my stitches perfectly parallel along the entire length of the zipper as this will show on the outside of the seat cushion. The rest of his boat was left uncovered. You can totally make your own boat cushions, whether its a trailer sailor or an ocean cruiser. Using snaps, attached to the fiberglass around the perimeter of the boat's cockpit area and along the base or to the top of the front of the windshield (depending on OEM specifications for that model), the cockpit cover simply fastens into place for a tight drum-like fit to keep rain, leaves and other debris out of the cockpit of your boat. What boat cover material you use depends on what type of boat cover you are building, where you are living, and how you plan to use that cover. Boat cockpit covers extend from your boat’s windshield all the way to the back, or aft area, of the boat. I left about 3" of piping loose to use later for the splice and start stitching. Our new How to Make a Power Boat Cover video is full of helpful tips, techniques, and step-by-step instructions for making a perfectly snug cover. Leave at least 4" allowance (extra fabric) all around. I made sure I didn't do any reversing/reinforcing of this tack stitch as I'd be removing it later. Now it's time to get started. Also, there were more layers for a wrinkle to get caught up in the seam so I had to be careful to manage the spare fabric. Re: Make my own Sunbrella cockpit cover? Sailors know that Sailrite is a great company that produces excellent videos on how to do all kinds of great projects with their products, and I made the sail for our little wooden sailboat project from one of their kits. To cover the boat, buy a heavy plastic tarp, at least 5 feet longer than the boat and at least 3 times as wide.
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